SEAL AND PROTECT, a high-performance leak sealant and system protector for HVAC systems.

Xpress Seal And Protect XPS- 1.5, 5T, 15, 30T -SP

Xpress Seal and Protect combines our proven, polymer-free Xpress Seal leak sealant with System Protect in one easy, lightning fast injection tube—delivering a fast-acting, permanent micro-seal for refrigerant leaks while actively protecting the system from moisture and acid damage. This high-performance formula quickly seals qualifying leaks and removes harmful contaminants to help extend equipment life, reduce callbacks, prevent compressor burnout and maintain peak efficiency across residential and commercial HVACR systems.

SKU: XPS-5T-SP Category: SEALANTS Tags: acid neutralizer, HVAC leak repair, leak sealant, moisture remover, permanent seal, polymer-free, Professional Tools, SEAL AND PROTECT, system protector, XPS-1.5T-SP, XPS-15T-SP, XPS-30T-SP, XPS-5T-SP Brand: Vapco Products

Description
SDS

SEAL AND PROTECT

Polymer-Free HVACR Leak Sealant + Moisture & Acid Defense

SEAL AND PROTECT is engineered for professional service, Xpress Seal atomizes on injection and travels with the refrigerant—remaining fully compressible and non-reactive inside the system. It activates only at the leak site where outside air and moisture are present, forming a durable, polymer-free seal that will not clog TXVs, cap tubes, or metering devices. System Protect completes the repair by helping the system stay clean and stable. It targets moisture and acid—the leading drivers of corrosion, sludge formation, and premature wear—actively removing harmful contaminants to protect internal components and support long-term reliability. Available in Xpress Inject sizes from small appliances to large tonnage equipment, Xpress Inject Seal and Protect streamlines service into a single step you can trust.

Key Features and Benefits:

Repair + protect in one step: Dual-action Xpress Inject tube combines Xpress Seal with System Protect to seal micro-leaks and defend against moisture and acid.
Fast-acting, permanent micro-seals: Activates only at leak sites; polymer-free formula stays compressible and won’t clog TXVs, cap tubes, or metering devices.
Protects critical components: Helps remove moisture and neutralize acids, reducing corrosion, sludge, and premature wear.
Prevent compressor burnout: Reduces acid and moisture that can damage windings, degrade lubricants, and lead to system failure.
Cleaner system, sustained efficiency: Reduces contaminants to support reliable performance and preserve efficiency—helping cut callbacks and downtime.
Practical leak-size guideline: Generally effective if the system doesn’t lose its full refrigerant charge in about a week or less; larger leaks require conventional repair.
Broad compatibility: Works with common refrigerants and oils including A3 and A2L; not for ammonia (NH3).
Wide system coverage: Sizes available for appliances through larger residential and commercial units.
Quick, no-mess application: Low-side, one-step injection that streamlines service and simplifies inventory.

Part Number

XPS-1.5T-SP 1.5 Ton – 6/cs
XPS-5T-SP 1.5 to 5 Ton – 4/cs
XPS-15T-SP 6 to 15 Ton – 4/cs
XPS-30T-SP 16-30 Ton – 4/cs
ACCESSORIES – (NOT REQUIRED)
- XPS-HOSE 1ea
- XPS-INJ 1ea
  - CO2-5 5/cs

Directions:

This product must be used in accordance with the following directions and by professionals only.

Always read the product label and Safety Data Sheet (SDS) for complete precautionary and first aid information before use.

XPRESS SEAL is designed for quick and effective leak sealing in HVACR systems. Choose the method below that best suits your equipment and job site conditions.

General Safety & Pre-Installation Checks (Applicable to All Methods)

Safety First: Always wear appropriate personal protective equipment (PPE), including safety glasses and protective gloves, when working with refrigerants and sealants.
Identify Ports: Clearly identify the low-side (suction) and high-side (liquid) service ports on the system.
System Running & Mode:
- Ensure the HVACR system is powered on and running, with the compressor engaged.
- If working on a heat pump, set the system to Cooling Mode for optimal sealant distribution.
System Charge: Verify the system has an adequate refrigerant charge. Sean and Protect can be injected into a fully charged or partially low system; if significantly low, you may use refrigerant to push the sealant.
Refrigerant Compatibility: Confirm the system is NOT an ammonia (NH3) system, as Xpress Injects are not compatible.
XPRESS SEAL Size: Ensure you have selected the appropriate Xpress Seal tube size for the system’s tonnage (e.g., XPS-Mini, XPS-5T, XPS-60T).
Inspect Seal and Protect Tube: Do not bend, cut, or deform the tube. Check to ensure small nitrogen bubble is present and free moving in the tube.

Post-Injection Best Practices (Applicable to All Methods)

After injecting XPRESS SEAL, it’s crucial to allow the product to fully circulate and activate:

Run Time: Run the AC unit for a minimum of one (1) hour immediately after injecting XPRESS SEAL. This ensures thorough circulation of the sealant throughout the system. For larger systems or very cold conditions, allow for even longer run times (e.g., 2-4 hours).
System Monitoring: Monitor the system’s operating pressures and temperatures. XPRESS SEAL is designed not to alter system performance or clog metering devices.
Leak Verification: After the recommended run time, verify leak resolution using standard diagnostic methods.
Documentation: Document the application of XPRESS SEAL in the system’s service log, including date, product size, and method used.

Important Notes for Professionals

Refrigerant Charging Concurrent with Sealant: If the system is low on refrigerant, XPRESS SEAL can be injected concurrently with refrigerant charging. Simply connect the XPRESS Inject to the service port and push the sealant into the system using the refrigerant being added, following the appropriate method.
No Pump Down Required: XPRESS SEAL does not require pumping down the system for injection, regardless of refrigerant type.
Polymer-Free Formulation: XPRESS SEAL is formulated to be “polymer free” while in the tube and circulating through the system, protecting sensitive system components.

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SDS

⚠️ SEAL AND PROTECT XPRESS INJECT-SDS – DOWNLOAD

Vapco Products, Inc.
Safety Data Sheet
Xpress Inject System Protect

SECTION 1: Identification

1.1 GHS Product identifier
Product name: Xpress Inject System Protect
Product number: XPS-5T-P, XPS-250T-P
Brand: Vapco

1.3 Recommended use of the chemical and restrictions on use
Eliminates moisture in an air conditioning system

1.4 Supplier’s details
Name: Vapco Products, Inc.
Address: 401 Marshall Road, Valley Park, MO 63088, United States
Telephone: (636) 923-2121
Fax: (636) 923-3002
email: [email protected]

1.5 Emergency phone number
(800) 255-3924

SECTION 2: Hazard identification

2.1 Classification of the substance or mixture
GHS classification in accordance with: OSHA (29 CFR 1910.1200, 2024)
– Eye damage/irritation, Cat. 2A
– Flammable liquids, Cat. 2

2.2 GHS label elements, including precautionary statements
Signal word: Danger

Hazard statement(s)
H225 Highly flammable liquid and vapor
H319 Causes serious eye irritation

Precautionary statement(s)
P210 Keep away from heat/sparks/open flames/hot surfaces. No smoking.
P233 Keep container tightly closed.
P240 Ground/bond container and receiving equipment.
P241 Use explosion-proof electrical/ventilating/lighting equipment.
P242 Use only non-sparking tools.
P243 Take precautionary measures against static discharge.
P280 Wear protective gloves/eye protection/face protection.
P303+P361+P353 IF ON SKIN (or hair): Take off immediately all contaminated clothing. Rinse skin with water/shower.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses if present and easy to do. Continue rinsing.
P337+P313 If eye irritation persists: Get medical advice/attention.
P370+P378 In case of fire: Use dry chemical to extinguish.
P403+P235 Store in a well-ventilated place. Keep cool.
P264 Wash hands thoroughly after handling.
P501 Dispose of contents/container to the specifications of local, regional, national, and international regulations.

2.3 Other hazards which do not result in classification
Exposure may aggravate those with pre-existing eye, skin, or respiratory conditions.

SECTION 3: Composition/information on ingredients

3.2 Mixtures

Hazardous components	CAS no.	Concentration
1. Ethanol (EC no. 200-578-6; Index no. 603-002-00-5)	64-17-5	100 % (weight)

SECTION 4: First-aid measures

4.1 Description of necessary first-aid measures
General advice: Never give anything by mouth to an unconscious person.If you feel unwell, seek medical advice (show the label where possible).
If inhaled: First, take proper precautions to ensure your own safety before attempting rescue (e.g. wear appropriate respiratory protective equipment, use the buddy system), then remove the exposed person to fresh air.Keep at rest in a position comfortable for breathing. Get medical advice/attention.
In case of skin contact: Immediately drench affected area with water for at least 15 minutes. Remove contaminated clothing immediately.Obtain medical attention if irritation develops or persists.
In case of eye contact: Immediately rinse with water for at least 15 minutes.Remove contact lenses, if present and easy to do. Continue rinsing. Obtain medical attention if irritation develops or persists.
If swallowed: Rinse mouth. Do NOT induce vomiting. Obtain medical attention.

4.2 Most important symptoms/effects, acute and delayed
Symptoms/Injuries: Causes serious eye irritation.
Symptoms/Injuries After Inhalation: May cause respiratory irritation.
Symptoms/Injuries After Skin Contact: May cause skin irritation.
Symptoms/Injuries After Eye Contact: Causes serious eye irritation. Symptoms may include: Redness, pain, swelling, itching, burning, tearing, and blurred vision.
Chronic Symptoms: None expected under normal conditions of use.

4.3 Indication of immediate medical attention and special treatment needed, if necessary
If exposed or concerned, get medical advice and attention.If medical advice is needed, have product container or label at hand.

SECTION 5: Fire-fighting measures

5.1 Suitable extinguishing media
Water spray, fog, carbon dioxide (CO2), alcohol-resistant foam, dry chemical, or sand. Use appropriate media for surrounding fire.

5.2 Specific hazards arising from the chemical
Explosion Hazard: Container may explode in heat of fire.Heat may build pressure, rupturing closed containers, spreading fire and increasing risk of burns and injuries.May form flammable/explosive vapor-air mixture. Vapors are heavier than air and may travel considerable distance to an ignition source and flash back to source of vapors.
Reactivity: Hazardous reactions will not occur under normal conditions.

5.3 Special protective actions for fire-fighters
Precautionary Fire Measures: Exercise caution when fighting any chemical fire.
Protection During Firefighting: Do not enter fire area without proper protective equipment, including respiratory protection.Wear NIOSH-approved Self-Contained Breathing Apparatus with a full face piece operated in a positive pressure demand mode with full body protective clothing when fighting fires.
Firefighting Instructions: Use dry chemical, foam, or carbon dioxide (CO2). Do not breathe fumes from fire or vapors from decomposition.Do NOT fight fire when fire reaches containers. Evacuate area. Fight fire remotely due to the risk of explosion.Shut off all sources of ignition. Use water spray or fog for cooling exposed containers.
Hazardous Combustion Products: Carbon oxide(s).May release flammable gases.

SECTION 6: Accidental release measures

6.1 Personal precautions, protective equipment and emergency procedures
General Measures: Do not get in eyes, on skin, or on clothing.Do not breathe vapors, spray, mist, gas. Keep away from heat, hot surfaces, sparks, open flames, and other ignition sources.No smoking.
For Non-Emergency Personnel Protective Equipment: Use appropriate personal protective equipment (PPE).Emergency Procedures: Evacuate unnecessary personnel. Stop leak if safe to do so.
For Emergency Personnel Protective Equipment: Equip cleanup crew with proper protection.Emergency Procedure: Eliminate ignition sources first, then ventilate the area. Evacuate unnecessary personnel, isolate, and ventilate area.Upon arrival at the scene, a first responder is expected to recognize the presence of dangerous goods, protect oneself and the public, secure the area, and call for the assistance of trained personnel as soon as conditions permit.

6.2 Environmental precautions
Prevent entry to sewers and public waters. Avoid release to the environment.

6.3 Methods and materials for containment and cleaning up
For Containment: Ventilate the area.Contain any spills with dikes or absorbents to prevent further migration and entry into sewers or streams.As an immediate precautionary measure, isolate spill or leak area in all directions.
Methods for Cleaning Up: Clean up spills immediately and dispose of waste safely. Eliminate all ignition sources. Ventilate area.Stop the ignition source of the release, if safe to do so.Consider the use of water spray to disperse vapors. Isolate the area until gas has dispersed.Ventilate and gas test area before entering. Take up liquid spill into absorbent material.Transfer spilled material to a suitable container for disposal. Contact competent authorities after a spill.
Waste Disposal: Dispose of in accordance with local, regional, national, and international regulations. Containers may be hazardous when empty.Do not flame cut, braze, or weld. Product should be fully characterized prior to disposal (40 CFR 261).
Reference to other sections
See Section 8 for exposure controls and personal protection and Section 13 for disposal considerations.

SECTION 7: Handling and storage

7.1 Precautions for safe handling
Precautions for Safe Handling: Do not handle until all safety precautions have been read and understood.Avoid contact with skin, eyes and clothing. Do not breathe gas, mist, spray, vapors.Wash hands and other exposed areas with mild soap and water before eating, drinking or smoking and when leaving work.Do not spray on open flame or other ignition source.
Hygiene Measures: Handle in accordance with good industrial hygiene and safety procedures.
Other Precautions: Keep out of reach of children.Follow label instructions. Vapors may collect in low lying areas.
Additional Hazards When Processed: Handle empty containers with care because residual vapors are flammable.

7.2 Conditions for safe storage, including any incompatibilities
Technical Measures: Comply with applicable regulations.Proper grounding procedures to avoid static electricity should be followed.
Storage Conditions: Store in a dry, cool place.Keep only in the original container in a cool, well-ventilated place away from ignition sources. Protect from sunlight.Do not expose to temperatures exceeding 50°C/122°F. Keep/Store away from direct sunlight, extremely high or low temperatures and incompatible materials.Store locked up/in a secure area.
Incompatible Materials: Strong acids, strong bases, strong oxidizers. Zinc.Attacks some forms of plastic, rubber, and coatings. Brass. Aluminum.
Specific end use(s)
Eliminates moisture in an air conditioning system

SECTION 8: Exposure controls/personal protection

8.1 Control parameters
1. Ethanol (CAS: 64-17-5)
TWA [Ethyl alcohol] (Inhalation): 1000 ppm; 1880 mg/m3; AU (AU/SWA)
PEL [Ethyl alcohol (Ethanol)] (Inhalation): 1000 ppm; US (US/OSHA) OSHA Annotated Table Z-1, www.osha.gov
PEL [Ethyl alcohol (Ethanol)] (Inhalation): 1900 mg/m3; US (US/OSHA) OSHA Annotated Table Z-1, www.osha.gov
PEL [Ethyl alcohol (Ethanol)] (Inhalation): 1000 ppm; US (Cal/OSHA) OSHA Annotated Table Z-1, www.osha.gov
REL [Ethyl alcohol (Ethanol)] (Inhalation): 1000 ppm; US (NIOSH) OSHA Annotated Table Z-1, www.osha.gov

8.2 Appropriate engineering controls
Emergency eye wash fountains and safety showers should be available in the immediate vicinity of any potential exposure.Ensure adequate ventilation, especially in confined areas. Use explosion-proof equipment. Proper grounding procedures to avoid static electricity should be followed.Use only outdoors or in well-ventilated area. Ensure all local, regional, national, and international regulations are being observed.Obtain special instructions before use. Do not handle until all safety precautions have been read and understood.

8.3 Individual protection measures, such as personal protective equipment (PPE)
Eye/face protection: Chemical safety goggles. Insufficient ventilation: wear respiratory protection.Respiratory protection of the dependent type.
Skin protection: Wear protective gloves and clothing.
Body protection: Wear suitable protective clothing. Wear protective gloves.Chemical resistant materials and fabrics. Wear fire/flame resistant/retardant clothing.
Respiratory protection: Use a NIOSH-approved Self-Containing Breathing Apparatus whenever exposure may exceed established Occupational Exposure Limits.

SECTION 9: Physical and chemical properties

Physical state	Liquid
Appearance	Liquid
Color	N/A
Odor	N/A
Odor threshold	N/A
Melting point/freezing point	-114°C (-173°F)
Boiling point or initial boiling point and boiling range	78°C (173°F)
Flammability	N/A
Lower and upper explosion limit/flammability limit	N/D
Flash point	13°C (55°F)
Auto-ignition temperature	363°C (685°F)
Decomposition temperature	N/A
pH	N/A
Kinematic viscosity	N/A
Solubility	N/A
Partition coefficient n-octanol/water (log value)	N/D
Vapor pressure	N/D
Evaporation rate	N/A
Density and/or relative density	0.7893 g/cm3 at 20°C
Relative vapor density	N/A

SECTION 10: Stability and reactivity

10.1 Reactivity: Hazardous reactions will not occur under normal conditions.
10.2 Chemical stability: Highly flammable liquid and vapor. May form flammable/explosive vapor-air mixture.
10.3 Possibility of hazardous reactions: Hazardous polymerization will not occur.
10.4 Conditions to avoid: Direct sunlight. Extremely high or low temperatures. Open flame. Heat. Sparks. Incompatible materials.
10.5 Incompatible materials: Heat sources, strong acids, strong bases, strong oxidizing agents.
10.6 Hazardous decomposition products: Carbon oxide(s). May release flammable gases.

SECTION 11: Toxicological information

Acute toxicity:
Ethyl alcohol: LD50 Oral – Rat – 7,060 mg/kg; LC50 Inhalation – Rat – 20,000 ppm – 10 hrs; LC50 Dermal – Rat – 20 mg/kg

Skin corrosion/irritation: Not classified.
Serious eye damage/irritation: Causes serious eye irritation.
Respiratory or skin sensitization: Not classified.
Germ cell mutagenicity: Not classified.
Carcinogenicity: Not classified.
Reproductive toxicity: Not classified.
Specific target organ toxicity (STOT) – single exposure: Not classified.
Specific target organ toxicity (STOT) – repeated exposure: Not classified.
Aspiration hazard: Not classified.

Additional information:
Symptoms/Injuries: Causes serious eye irritation.
Symptoms/Injuries After Inhalation: May cause respiratory irritation.
Symptoms/Injuries After Skin Contact: May cause skin irritation.
Symptoms/Injuries After Eye Contact: Causes serious eye irritation. Symptoms may include: Redness, pain, swelling, itching, burning, tearing, and blurred vision.
Chronic Symptoms: None expected under normal conditions of use.

SECTION 12: Ecological information

Toxicity:
Ethyl alcohol (64-17-5): LC50 Fish 1 – Oncorhynchus mykiss [static] – 96 hrs; EC50 Daphnia 1 – Daphnia magna – 9268-14221 mg/l – 48 hrs; LC50 Fish 2 – Pimephales promelas [static] – >100 mg/l – 96 hrs

Persistence and degradability: No data available.
Bioaccumulative potential: No data available.
Mobility in soil: No data available.
Other adverse effects: Avoid release to the environment.

SECTION 13: Disposal considerations

Disposal methods
Product disposal: Contact a licensed professional waste disposal service to dispose of this material.Burn in a chemical incinerator equipped with an afterburner and scrubber but exert care in igniting as this material is highly flammable.Offer surplus and non-recyclable solutions to a licensed disposal company.
Packaging disposal: Dispose of as unused product.
Other disposal recommendations: Container may remain hazardous when empty. Continue to observe all precautions. Do not puncture or incinerate container.Product should be fully characterized prior to disposal. Dispose of contents/container in accordance with local, regional, national, and international regulations.Do not pierce or burn, even after use.

SECTION 14: Transport information

DOT (US): UN Number: UN1170; Class: 3; Packing Group: II; Proper Shipping Name: Ethanol or Ethyl alcohol or Ethanol solutions or Ethyl alcohol solutions
IMDG: UN Number: UN1170; Class: 3; Packing Group: II; EMS Number: N/A; Proper Shipping Name: Ethanol or Ethyl alcohol or Ethanol solutions or Ethyl alcohol solutions
IATA: UN Number: UN1170; Class: 3; Packing Group: II; Proper Shipping Name: Ethanol or Ethyl alcohol or Ethanol solutions or Ethyl alcohol solutions

SECTION 15: Regulatory information

15.1 Safety, health and environmental regulations specific for the product in question
California Proposition 65 Chemicals List: WARNING: This product contains chemicals known to the State of California to cause cancer.WARNING: This product contains chemicals known to the State of California to cause birth defects.
Massachusetts Right To Know Components (105 CMR 670): Chemical name: DENATURED ALCOHOL; CAS number: 64-17-5; Chemical name: METHYLBENZENE; CAS number: 108-88-3
New Jersey Right To Know Components: Common name: ETHYL ALCOHOL; CAS number: 64-17-5; Common name: TOLUENE; CAS number: 108-88-3
Pennsylvania Right To Know Components: Chemical name: ETHANOL; CAS number: 64-17-5; Chemical name: BENZENE, METHYL-; CAS number: 108-88-3
SARA 311/312 Hazards: Immediate (Acute) Health Hazard, Fire Hazard
US EPA TSCA public inventory: Chemical name: Ethanol; CAS number: 64-17-5; Chemical name: Toluene; CAS number: 108-88-3; Chemical name: Silane, ethenyltriethoxy-; CAS number: 78-08-0

SECTION 16: Other information

N/A = Not applicable; N/D = Not determined

16.1 Further information/disclaimer: To the best of our knowledge, information contained herein is accurate.However there is no assumption of liability for the accuracy or completeness of the information contained herein.Final determination of suitability of any material is the sole responsibility of the user.All materials may present unknown hazards and should be used with caution.Although certain hazards are described herein, we cannot guarantee that these are the only hazard which exists.The information contained in this SDS was obtained from current and reliable sources;however, the data is provided without warranty, expressed or implied, regarding its correctness or accuracy.Since the conditions of handling, storage and disposal of this product are beyond the control of the manufacturer, the manufacturer will not be responsible for loss, injury, or expense arising out of the products improper use.No warranty, expressed or inferred, regarding the product described in this SDS shall be created or inferred by any statement in this SDS.Various government agencies may have specific regulations regarding the transportation, handling, storage, use, or disposal of this product which may not be covered by this SDS.The user is responsible for full compliance.

16.2 Preparation information: Prepared by: Jessica Wilson; Date prepared: 1/22/2026